Author Topic: Head leak after rebuild  (Read 6569 times)

Offline Alimacdee2

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Head leak after rebuild
« on: December 11, 2024, 04:33:59 PM »
fit like,
regards to my 1970 CB750 cylinder head which I'm planning to skim. after a full rebuild with everything replaced I skimped on the head gasket,  after just 200 really good miles & showing good compression, I noticed the head was leaking, realised I'd fitted the wrong head gasket, DS did assure I had the correct head gasket set, should have known better! rapid learning curve on gaskets and o-rings.  I notice 4 round indentations between  2-3 and 3-4 cylinder, the main oil leak is from fitting the wrong cheap head gasket, noticed 2 of these indentations have allowed a little oil into the head,. Anyone know what these indentations on the head surface are? anyone recognise what these might be?
thanks
« Last Edit: December 12, 2024, 06:54:03 PM by Alimacdee2 »
1970 HONDA CB750
2002 Ducati Monster 750ie

Offline McCabe-Thiele (Ted)

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Re: Head leak after rebuild
« Reply #1 on: December 12, 2024, 08:08:22 PM »
No one has replied to your post, I know less than nothing about the CB750.

I see the small circular marks you are refering to, there appears to be no corresponding areas on the cyliner block to explain them, could the marks have been made by a tool used to either hold the cylinder head when the valves were fitted or even by a valve spring compressor by a PO?
Honda CB400NA Superdream (current money puddle)
Honda CB500 K1 (second money pit)
https://www.sohc.co.uk/index.php/topic,28541.0.html
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html
This is a neat 500 restoration in the USA.
http://forums.sohc4.net/index.php/topic,151576.msg1731556.html#msg1731556

Offline K2-K6

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Re: Head leak after rebuild
« Reply #2 on: December 12, 2024, 08:16:25 PM »
Indentations are very odd, and shouldn't be there.

Speculation, as Ted has mentioned, looks like it's been clamped or similar for some reason.

Hopefully a skim can be used to fully correct the surface for rebuild.

Offline K2-K6

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Re: Head leak after rebuild
« Reply #3 on: December 12, 2024, 08:24:04 PM »
Looking at second pic, it's also evident that weird nicks and picks indent etc are present, appear random too. Something odd/variable has happened to the surface that can't immediately be attributed to anything common to that motor.

Offline Johnny4428

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Re: Head leak after rebuild
« Reply #4 on: December 12, 2024, 08:26:44 PM »
Studied the pics but was unable to determine what could have caused these marks! Strangely the deepest marks are all to the same side. Cant think that that side of the head had been impacted with something, but looks as if it’s been clamped, perhaps G clamp type home made valve compressor? Good candidate for skimming for sure.
1952 Cymoto on Triumph bicycle.
1961 Matchless G3
1974 Honda CB550K1. Undergoing restoration
1978 Honda CB550K3.
1999 ST1100 Pan European 50th Anniversary.
1975,1980,1984,1986 Honda C90’s
1973 Honda CB750K3
1977 Honda CB550 (almost)

Offline McCabe-Thiele (Ted)

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Re: Head leak after rebuild
« Reply #5 on: December 12, 2024, 08:27:51 PM »
I thought the nicks & picks indent was old gasket material distorted by the camera.
Honda CB400NA Superdream (current money puddle)
Honda CB500 K1 (second money pit)
https://www.sohc.co.uk/index.php/topic,28541.0.html
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html
This is a neat 500 restoration in the USA.
http://forums.sohc4.net/index.php/topic,151576.msg1731556.html#msg1731556

Offline archmill

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Re: Head leak after rebuild
« Reply #6 on: December 12, 2024, 08:36:38 PM »
Alimacdee2, I have a spare head gasket you can have. Got it in a full gasket set, with round cylinder cut outs. I have a 1979 F2 which has "egg" shaped cylinder cut outs so had to use a different gasket. You are welcome to the gasket which is unused.
Assume you are in Aberdeenshire.
Archmill (Motherwell)

Offline K2-K6

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Re: Head leak after rebuild
« Reply #7 on: December 12, 2024, 08:39:58 PM »
I can see what you mean Ted, also I can see others that don't conform to that pattern, when viewing under raised magnification.

There's other effect too, near some of the stud holes are "strakes" appearing to curve, albeit slightly, down in towards those holes. Almost looks like a legacy of hand clearing of gasket previously as possibility.

Quite a few elements that should competently clean up in resurfacing.

Offline Alimacdee2

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Re: Head leak after rebuild
« Reply #8 on: December 13, 2024, 08:36:51 PM »
Thanks for those reply’s to my post, and the offer of the gasket, always much appreciated on here, I’ll definitely be having it skimmed , that should remove those marks I hope, maybe that’s all it needs. I’ll let post the result of this. I’ll remove the valves  because they want to clean any swarf out of the head.
« Last Edit: December 13, 2024, 08:47:06 PM by Alimacdee2 »
1970 HONDA CB750
2002 Ducati Monster 750ie

Offline McCabe-Thiele (Ted)

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Re: Head leak after rebuild
« Reply #9 on: December 13, 2024, 08:53:02 PM »
The firm I used to skim my 500 cylinder head had a fancy newish  machine that could take off really small amounts.IIRC it ended up being just under 5 thou of an inch to remove all the marks near the main sealing rings. The surface was like a mirror, it wasn't daft money either about £40.
Honda CB400NA Superdream (current money puddle)
Honda CB500 K1 (second money pit)
https://www.sohc.co.uk/index.php/topic,28541.0.html
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html
This is a neat 500 restoration in the USA.
http://forums.sohc4.net/index.php/topic,151576.msg1731556.html#msg1731556

Offline Rozabikes Tim

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Re: Head leak after rebuild
« Reply #10 on: December 14, 2024, 08:13:04 AM »
The firm I used to skim my 500 cylinder head had a fancy newish  machine that could take off really small amounts.IIRC it ended up being just under 5 thou of an inch to remove all the marks near the main sealing rings. The surface was like a mirror, it wasn't daft money either about £40.

Who did you use Ted?
One day I'll have the time to restore it, not just talk and dream....

Offline Murf

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Re: Head leak after rebuild
« Reply #11 on: December 14, 2024, 10:47:34 AM »
I would agree Clamp marks and a lot of them, someone really didn’t want it to move did they! It’s another good candidate for the POs hall of horrors.  We really should start one.

Offline K2-K6

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Re: Head leak after rebuild
« Reply #12 on: December 14, 2024, 11:00:35 AM »
The firm I used to skim my 500 cylinder head had a fancy newish  machine that could take off really small amounts.IIRC it ended up being just under 5 thou of an inch to remove all the marks near the main sealing rings. The surface was like a mirror, it wasn't daft money either about £40.

Getting the head set and clamped such that the surface is planar to the cutting blades is important.  Shows good method from them in that aspect. Any significant difference from original face would need a deeper cut to correct clamping and machine alignment error.

Ordinarily, first cut is as thin as possible, to then judge how low the low dips are in a competently assessing them. Then to consider just how much needs to come off in cleaning up the errors seen on this example in those dips.

Offline McCabe-Thiele (Ted)

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Re: Head leak after rebuild
« Reply #13 on: December 14, 2024, 11:50:43 AM »
The firm I used to skim my 500 cylinder head had a fancy newish  machine that could take off really small amounts.IIRC it ended up being just under 5 thou of an inch to remove all the marks near the main sealing rings. The surface was like a mirror, it wasn't daft money either about £40.

Who did you use Ted?

Service Garage Ltd, they did all the specialist machining jobs for Mercedes Derby. I know my way there, it's sort of between villages probably Draycott.

Update they are on the outskirts of Borrowash

« Last Edit: December 14, 2024, 03:15:28 PM by McCabe-Thiele (Ted) »
Honda CB400NA Superdream (current money puddle)
Honda CB500 K1 (second money pit)
https://www.sohc.co.uk/index.php/topic,28541.0.html
Honda CB400 four super sport (first money pit)
Link to my full restoration http://www.sohc.co.uk/index.php/topic,23291.0.html
This is a neat 500 restoration in the USA.
http://forums.sohc4.net/index.php/topic,151576.msg1731556.html#msg1731556

Offline Rozabikes Tim

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Re: Head leak after rebuild
« Reply #14 on: December 14, 2024, 12:41:20 PM »
Logged!

I've used SEP at Kegworth years ago. Had bearing surfaces on a crank metal sprayed and ground down. Think that was the Superdream 400 too!
One day I'll have the time to restore it, not just talk and dream....

 

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